Micro-processing of NiMnGa shape memory alloy by using a nanosecond fiber laser

The interest on Ferromagnetic Shape Memory Alloys (FSMAs), such as NiMnGa, is growing up, thanks to their functional properties to be employed in a new class of micro-devices. The most evident critical issue, limiting the use of these systems in the production of industrial devices, is the brittleness of the bulk material; its workability by using convectional processing methods is very limited. Thus, alternative processing methods, including laser processing, are encouraged for the manufacture of FSMAs based new devices. In this work, the effect of the nanosecond laser microprocessing on Ni45Mn33Ga22 [at%] has been studied. Linear grooves were realized by a nanosecond 30 W fiber laser; the machined surfaces were analyzed with scanning electron microscopy, coupled with energetic dispersion spectroscopy for the composition analysis. The morphology of the grooves was affected by the laser scanning velocity and the number of laser pulses while the measured material removal rate appeared to be influenced mainly by the number of laser pulses. Compositional modification, associated to the loss of Ga content, was detected only for the lower scanning velocity, because of the high fluence. On the contrary, by increasing the velocity up to 1000 mm/s no Ga loss can be seen, making possible the laser processing of this functional alloy without its chemical modification. The use of short pulses allowed also to reduce the amount of recast material and the compositional change with respect to long pulses. Finally, the calorimetric analysis indicated that laser nanosecond microprocessing could affect the functional properties of this alloy: a larger decrease of the characteristic temperatures of the martensitic transformation was observed in correspondence of the low scanning velocity.