Tunable ionization degree in cationic polyurethanes and effects on phase separation

A linear non-ionic hard-soft segmented polyurethane (PU0) was prepared by the prepolymer synthesis method. The isocyanate terminated prepolymer, formed by a short and rigid aromatic diisocyanate and a long flexible poly(tetramethylene oxide) (PTMO), was chain extended with a piperazine (PIP) diol derivative. The non-ionic polyurethane was then ionized by a post-modification method, i.e. alkylation of the piperazine nitrogen atoms, thus obtaining cationomers with three different ionization degrees, named PU10, PU50, PU80. The polymers were characterized by means of FT-IR spectroscopy, solution and solid state Nuclear Magnetic Resonance (NMR) spectroscopies, Differential Scanning Calorimetry (DSC) and ThermoGravimetric Analysis (TGA). The chemical structure of the obtained polymers and their cationic content was confirmed by solution state 1H NMR. It was found that the methylation occurs quantitatively up to 50% of the PIP nitrogen atoms and that, even if a large excess of methylating agent is used, in our operating conditions a maximum of 80% of the PIP nitrogen atoms are ionized. All the characterization techniques used suggested that an increasing ionization degree induces a better phase separation between hard and soft domains, with a lower amount of diisocyanate units dispersed in the soft phase. In particular, FT-IR showed that the introduction of ionic sites modifies the hydrogen bond network and induces a better aggregation of the rigid units. In addition, DSC showed that (i) the glass transition temperature values of the polymers decrease and tend to that measured for pure PTMO upon increasing ionization; (ii) a crystalline phase due to PTMO packing in ordered structures appears at the highest ionization degrees, similarly to pure PTMO. 1H Time-Domain NMR and 13C solid state NMR revealed an increase in PTMO mobility with increasing ionic content, in agreement with DSC results. The measurements of proton spin lattice relaxation times in both the laboratory (T1) and rotating (T1?) frames allowed limits on the size of the hard domains to be estimated. T1? data hint at a phase demixing effect upon increasing the ionization degree.