Nowadays, selective laser melting (SLM) is considered as the most challenging technology for manufacturing complex components in different industrial fields, such as biomedical, aerospace and racing. It is well-known that SLM may yield to microstructures significantly different from those obtained by conventional casting, thus affecting the mechanical properties of the component. In the present paper, microstructural and mechanical tests were carried out on AlSi10Mg samples manufactured by SLM technique in the XY building configuration. Homogeneous composition and typical microstructures were achieved for all the investigated samples. The mechanical properties were assessed through a tensile test and through the Impulse Excitation Technique (IET). The feasibility of ultrasonic Very High Cycle Fatigue (VHCF) tests with Gaussian specimens characterized by large loaded volumes (risk-volumes) was also experimentally verified in the paper. A Gaussian specimen was designed and manufactured. A preliminary ultrasonic test was then carried out on the manufactured specimen and the fracture surface was finally investigated.

Microstructure and preliminary fatigue analysis on AlSi10Mg samples manufactured by SLM

Biffi C A;Fiocchi J;Bassani P;Tuissi A
2017

Abstract

Nowadays, selective laser melting (SLM) is considered as the most challenging technology for manufacturing complex components in different industrial fields, such as biomedical, aerospace and racing. It is well-known that SLM may yield to microstructures significantly different from those obtained by conventional casting, thus affecting the mechanical properties of the component. In the present paper, microstructural and mechanical tests were carried out on AlSi10Mg samples manufactured by SLM technique in the XY building configuration. Homogeneous composition and typical microstructures were achieved for all the investigated samples. The mechanical properties were assessed through a tensile test and through the Impulse Excitation Technique (IET). The feasibility of ultrasonic Very High Cycle Fatigue (VHCF) tests with Gaussian specimens characterized by large loaded volumes (risk-volumes) was also experimentally verified in the paper. A Gaussian specimen was designed and manufactured. A preliminary ultrasonic test was then carried out on the manufactured specimen and the fracture surface was finally investigated.
2017
Istituto di Chimica della Materia Condensata e di Tecnologie per l'Energia - ICMATE
Additive manufacturing
AlSi10Mg
mechanical testing
microstructure
selective laser melting
very-high-cycle fatigue
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/20.500.14243/365223
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