This article presents a novel stability analysis of plunge centerless grinding. The analysis considers the nonlinearity associated to wheel-workpiece detachment under large waviness. The loss of contact is approximated by a harmonic linearization, in the frequency domain, by a double input describing function (DIDF). The stability analysis shows the effects of clipping and structural compliance: both clearly produce a waviness with a quasi-integer number of lobes. Our approach removes the need of additional hypotheses, sometime found in the literature. Under increasing lobes amplitude, clipping reduces waviness growth rate until a limit cycle is reached. Numerical and experimental verifications are provided.

A double input describing function approach for stability analysis in centerless grinding under interrupted cut

Marco Leonesio;
2020

Abstract

This article presents a novel stability analysis of plunge centerless grinding. The analysis considers the nonlinearity associated to wheel-workpiece detachment under large waviness. The loss of contact is approximated by a harmonic linearization, in the frequency domain, by a double input describing function (DIDF). The stability analysis shows the effects of clipping and structural compliance: both clearly produce a waviness with a quasi-integer number of lobes. Our approach removes the need of additional hypotheses, sometime found in the literature. Under increasing lobes amplitude, clipping reduces waviness growth rate until a limit cycle is reached. Numerical and experimental verifications are provided.
2020
Istituto di Sistemi e Tecnologie Industriali Intelligenti per il Manifatturiero Avanzato - STIIMA (ex ITIA)
Centerless grinding
Geometric instability
Clipping nonlinearity
Describing function
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/20.500.14243/383184
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