Qualification of the thermal stabilization, polishing and coating procedures for the aluminum telescope mirrors of the ARIEL mission

ARIEL, the Atmospheric Remote-sensing Infrared Exoplanet Large-survey, was selected as the fourth medium-class mission in ESA's Cosmic Vision program. ARIEL is based on a 1 m class telescope optimized for spectroscopy in the waveband between 1.95 and 7.8 micron and operating in cryogenic conditions. Fabrication of the 1.1 m aluminum primary mirror for the ARIEL telescope requires technological advances in the three areas of substrate thermal stabilization, optical surface polishing and coating. This article describes the qualification of the three procedures that have been set up and tested to demonstrate the readiness level of the technological processes employed. Substrate thermal stabilization is required to avoid deformations of the optical surface during cool down of the telescope to the operating temperature below 50 K. Purpose of the process is to release internal stress in the substrate that can cause such shape deformations. Polishing of large aluminum surfaces to optical quality is notoriously difficult due to softness of the material, and required setup and test of a specific polishing recipe capable of reducing residual surface shape errors while maintaining surface roughness below 10 nm RMS. Finally, optical coating with protected silver must be qualified for environmental stability, particularly at cryogenic temperatures, and uniformity. All processes described in this article have been applied to aluminum samples of up to 150 mm of diameter, leading the way to the planned final test on a full size demonstrator of the ARIEL primary mirror.