Urban sewage sludge valorization to biodiesel production: Solvent-free lipid recovery through adsorption on used 3 Ply Safety Face Masks

The use of urban sewage sludge as the feedstock of lipids to produce biodiesel is a topic of great interest and potential. However, the extractive step, conventionally operated with organic solvents, makes this use unfeasible and with a high environmental impact. In this work, for the first time, the solvent-free recovery of lipids from sewage sludge was studied through adsorption onto non-polar polymeric materials (Spunbonded nonwoven Polypropylene (s-nwPP)). After being immersed in sedimented sewage sludge (TS: 6.9 wt%), s-nwPP sheets were easily separated, dried and analyzed: sewage sludge's lipids were preferentially adsorbed onto the polymeric surface. Free fatty acids (FFAs) were the dominant species and were recovered from s-nwPP sheets through acidic methanol in a separated reactive washing step as fatty acid methyl esters (FAMEs) A crude product was obtained through this sequence of adsorption and reactive desorption operations, with a FAMEs content of over 55 wt%. After preliminary investigations on commercial s-nwPP sheets, 3 Ply Safety Face Masks were also positively tested. pH, weight ratio polymer/wet sludge (R) and temperature were the parameters optimized: operating at 343 K under acidic conditions (pH of sludge<2), with an R equal to 6%, a total FFAs recovery yield of 70% as FAMEs was already achieved after two adsorption cycles. A preliminary evaluation of the economic feasibility demonstrated that used PP surgical facial masks allow the recovery and generation of crude biodiesel from sewage sludge at a very reasonable price with minimal environmental impacts.