Microstructural and corrosion properties of burnished 6060 aluminum alloy

A process for producing a black oxide coating on aluminum alloy was investigated in the present work. The blackening process is widely used in industrial applications, but it was not deeply studied for aluminum alloys. The aim of this work is to study the black coating obtained on AA6060 surfaces employing two different solutions, both containing potassium permanganate, copper nitrate and nitric acid. The first solution carried out the coloring treatment at 50◦C, whereas the second one was done at room temperature. Different immersion times were investigated. The morphology of the coating was investigated by means of optical and electron microscopy to evaluate the color of the layer and the presence of defects, porosities, and cracks. X-ray diffraction analysis was performed to evaluate the protective layer composition. The corrosion properties were studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy tests. The results showed that the blackening process performed at room temperature, besides the clear advantages in term of costs and safety, obtained more uniform coatings with increased corrosion performance in comparison with the ones obtained at higher temperatures.