Evaluation of Flat Sheet UF PES Membranes Modified with a Polymerized Coating of Bicontinuous Microemulsion for Wastewater Treatment: Insights from Laboratory MBR Experiments

The study investigates the performance of polyethersulfone (PES) ultrafiltration (UF) membranes modified with a coating of polymerizable bicontinuous microemulsion (PBM) for membrane bioreactor (MBR) applications. Two types of PBM-modified PES membranes—casting-coated and spray-coated—were compared with a commercial PES membrane. A laboratory side-stream MBR (ssMBR) was employed to treat model wastewater (MW) with activated sludge under aerobic conditions. The fouling propensity of the membranes in ssMBR was evaluated through the implementation of two protocols: (i) flux-step test to treat low-strength domestic model wastewater (DMW) and (ii) constant flux test to treat high-strength olive mill model wastewater (OMW). The findings indicated that both the commercial PES and PBM spray-coated PES membranes started to critically foul at 36 L m−2 h−1. The PBM spray-coated membranes showed enhanced fouling resistance in comparison to the PBM casting-coated membranes. The deposition of the biofouling layer was the thinnest on PBM spray-coated membranes, which can be attributed to the low surface charge and high hydrophilicity of the modified membrane surface. In contrast, deposition of a thicker fouling layer was found on the commercial PES membrane, which can be attributed to the relatively higher surface charge promoting organic adsorption. A comparison of the fouling trends exhibited by commercial PES and PBM spray-coated membranes in OMW treatment revealed that they have similar fouling tendencies. However, a notable distinction emerged when the PBM spray-coated membrane was observed to demonstrate a lower fouling propensity accompanied by comparatively thinner fouling layers. The results demonstrate that the PBM spray-coated membranes have enhanced fouling resistance and filtration efficacy in MBRs treating wastewater with diverse strengths, thereby affirming their potential for application in wastewater treatment systems.