OLEDs on Down-Converting Fabric by Using a High Scalable Planarization Process and a Transparent Polymeric Electrode

Textile-based electronics represents a key technology for the development of wearable devices. Light-emitting textiles based on OLED architecture are particularly promising due to their intrinsic flexibility and possibility to be fabricated on large areas using scalable processes. Fabric planarization is one of the most critical issues in their fabrication. Here we report a fast, simple, and industrially scalable planarization method based on the transfer of surface morphological properties from silicon to fabric. A liquid resin is used as a planarization layer, and by exploiting the low roughness of a ‘guide substrate’ it is possible to replicate the smooth and uniform surface from the silicon to the planarization layer. The result is a fabric with a flat and homogeneous polymer layer on its surface, suitable for OLED fabrication. In particular, the effect of resin viscosity on the surface morphology was evaluated to obtain the best planarization layer. The best device shows high luminance and current efficiency values, even after 1000 bending cycles. We also explored the possibility of tuning the color emitted by the device by using a fluorescent fabric as a down-converting layer. Thanks to this approach, it is in principle possible to achieve white emission from a very simple device architecture.