This work addresses specific fundamental and methodological issues regarding the applicability of Fracture Mechanics (FM) testing schemes to polymer open-celled cellular solids with controlled architecture, exhibiting an elastic–plastic response and with pronounced structural heterogeneity at the cell-scale. Acrylonitrile-Butadiene-Styrene (ABS) model structures were manufactured by Fused Deposition Modeling (FDM), and their mode-I fracture response investigated. Structures with different porosity degrees (from ≈20% to ≈70%) were examined, and initiation fracture toughness (J-integral) data determined. Different modes of mechanical macro-confinement experienced by the circular cross-section beam-like structural element were noticed, able to drive a transition from true cellular to solid containing isolated pores.

Fracture characterization of ductile polymer cellular model structures manufactured by FDM

Pagano C.;Fassi I.;Baldi F.
2025

Abstract

This work addresses specific fundamental and methodological issues regarding the applicability of Fracture Mechanics (FM) testing schemes to polymer open-celled cellular solids with controlled architecture, exhibiting an elastic–plastic response and with pronounced structural heterogeneity at the cell-scale. Acrylonitrile-Butadiene-Styrene (ABS) model structures were manufactured by Fused Deposition Modeling (FDM), and their mode-I fracture response investigated. Structures with different porosity degrees (from ≈20% to ≈70%) were examined, and initiation fracture toughness (J-integral) data determined. Different modes of mechanical macro-confinement experienced by the circular cross-section beam-like structural element were noticed, able to drive a transition from true cellular to solid containing isolated pores.
2025
Istituto di Sistemi e Tecnologie Industriali Intelligenti per il Manifatturiero Avanzato - STIIMA (ex ITIA)
ABS
Additive manufacturing
Cellular solids
FDM
Fracture toughness
J-integral
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/20.500.14243/591002
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